High pressure polyurethane foam filling foaming machine PU memory pillow foaming machine
Product Description
Describe the high pressure foaming machine:
High pressure foaming machine is a kind of equipment for the manufacture of foamed plastic products, it heats the raw materials and increases the pressure to make the raw materials expand rapidly in the mold, thus forming foamed plastic products. The high pressure foaming machine is usually composed of a heating system, a pressure system, an injection system and a control system.
High pressure foaming machine has the following characteristics:
1. High efficiency: High pressure foaming machine can achieve rapid and continuous production, improve production efficiency.
2. High precision: Through the control system, the temperature, pressure and injection amount of raw materials can be accurately controlled to ensure product quality.
3. Easy to operate: High pressure foaming machine is usually equipped with user-friendly operation interface, easy to operate and easy to master.
4. Wide range of application: High pressure foaming machine can be used to produce a variety of different shapes and sizes of foamed plastic products, a wide range of applications.
High pressure foaming machine is widely used in automobile, home appliances, building materials and other industries, is one of the important equipment for the production of foamed plastic products.
Two component high pressure foaming machine:
- Using high precision metering pump, the error range of repeated pouring 1%;
- no-clean high pressure mixing head, made of high strength material, high pressure hedge mixing uniform, life can reach more than 1 million times;
- The use of magnetic drive coupling that will never leak, high safety setting gun head blocking function;
- weekend working cycle system, better protection and maintenance of equipment, prolong the service life of equipment;
- The electronic control system is intelligent, automatic fault alarm elimination, simple maintenance operation, improve the production efficiency of workers, reduce the cost of enterprise maintenance equipment.
High pressure foaming machine technical characteristic parameters:
Applicable foam types:
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soft foam, hard foam, self-crusting
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Injection pressure:
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10 ~ 20Mpa(adjustable)
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Suitable for raw material viscosity (22 degrees):
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polyol ~ 2500mPas,
Polyisocyanate ~ 1000mPas
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Injection time:
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0.5 ~ 99.99S (adjustable)
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Mixing head:
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400-1600 g/s
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Hydraulic system pressure:
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10 ~ 20MPa
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Mixing ratio:
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1:3 ~ 3:1 (adjustable)
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Polyether polyol metering pump:
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55cc
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Isocyanate metering pump:
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55cc
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Maximum power:
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60kw
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Power supply:
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380V/50HZ
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Compressed air consumption per cast (6BAR):
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80NL
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High pressure foaming machine main configuration:
Serial number, parts description, quantity
1, High pressure pouring mixing head: 1 set
2, ISO metering pump: 1 set
3, POLY metering pump: 1 set
4, ISO metering pump motor: 1 set
5, POLY metering pump motor: 1 set
6, Two sets of low pressure sensors: 1 set
7, Two sets of high pressure sensors: 1 set
8, ISO magnetic coupling: 1 set
9, ISO tank: 1 set
10, POLY tank: 1 set
11, Magnetic induction level meter: 2 sets
12, line gap filter: 2 sets
13, cold and heat exchangers: 2 sets
14, Hydraulic integrated system: 1 set
15, control cabinet: 1 set
16, CPU: 1 set
17, Electrical components: 1 set
18, control screens: 2 set
19, Frequency converter: 2 sets
20, Solenoid valve: 1 set
21, Feeding system: 2 sets
22, cold water system: 1 set
23, casting machine soft pipes: 1 set
24 , casting machine hard pipes: 1 set
25, Pipe fittings and ball valves: 1 batch
26, Rack: 1 set
High pressure foaming machines can be used to make a variety of foam products, including but not limited to:
1. Packaging materials: High pressure foaming machine can produce a variety of foam packaging materials, such as packaging, filling and protection materials, widely used in logistics and transportation industry.
2. Building materials: The use of high pressure foaming machine can manufacture building insulation materials, thermal insulation materials, sound-absorbing materials, such as polystyrene (EPS) insulation board.
3. Transportation: High pressure foaming machine can produce foam parts such as car seats, door linings, roof, etc., for improving comfort and safety.
4. Home products: Foam materials can be used to manufacture furniture cushions, cushions, pillows, etc.
5. Medical equipment: Foam materials can also be used for medical mattresses, ward equipment and nursing products.
In general, the high pressure foaming machine can manufacture a variety of foam products, a very wide range of applications, covering many different industry areas.
High pressure foaming machine production workshop
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