Dongguan manufacturers supply plastic extruder machine single-layer PVC hose plastic production line equipment
Product Description
The working principle of the plastic extruder mainly includes the following steps:
1. Feeding: Add plastic raw materials to the hopper.
2. Conveying and compression: the screw rotates in the barrel, transporting the raw materials forward and gradually compacting.
3. Heating and plasticizing: the heater outside the barrel heats the raw material, and the shearing and mixing of the screw plasticizes the raw material into a molten state.
4 Extrusion molding: Under the push of the screw, the molten plastic is extruded through the head to form the required product shape.
5. Cooling and shaping: The extruded products are cooled and shaped by the cooling device and finally processed.
Forming principle of plastic extruder:
The extrusion method of plastic extruder generally refers to the melting of plastic at a high temperature of about 200 degrees, and the melted plastic forms the required shape when passing through the mold. Extrusion molding requires a deep understanding of plastic characteristics and rich experience in mold design, and is a molding method with high technical requirements.
Extrusion molding is the method of making the material flow through the mouth mold continuously by heating and pressurizing in the extruder, also known as "extrusion". Compared with other molding methods, it has the advantages of high efficiency and low unit cost.
The extrusion method is mainly used for the molding of thermoplastics and can also be used for some thermosetting plastics. Extruded products are continuous profiles, such as tubes, rods, wires, plates, films, wire and cable cladding. In addition, it can also be used for plastic mixing, plasticizing granulation, coloring, blending and so on.
Extruded products can be called "profiles", because the cross-section shape is mostly irregular, so it is also called "profile"
Plastic extruder (host) can be matched with pipe, film, holding material, monofilament, flat wire, packing belt, extrusion mesh, plate (sheet) material, profile, granulation, cable coating and other plastic molding auxiliary machines to form a variety of plastic extrusion molding production line to produce a variety of plastic products.
The difference between twin screw extruder and single screw extruder is mainly reflected in the following two aspects:
How materials are transported:
In a single screw extruder, friction drag is used in the solid conveying section and viscous drag is used in the melt conveying section. The frictional properties of solid materials and the viscosity of molten materials determine the conveying behavior. If some materials have poor friction performance, if the feeding problem is not solved, it is more difficult to feed the material into the single screw extruder. In twin-screw extruders, especially meshing twin-screw extruders, the transfer of materials is to some extent a positive displacement transfer, and the degree of positive displacement depends on the proximity of the screw edge of one screw to the relative screw groove of another screw. The geometry of the screw of the tightly engaged cross-rotating extruder can obtain high forward displacement transport characteristics.
Flow velocity field of material:
At present, the flow velocity distribution of the material in a single screw extruder has been described quite clearly, but the flow velocity distribution of the material in a twin screw extruder is quite complicated and difficult to describe. Many researchers just do not consider the material flow in the meshing zone to analyze the material flow velocity field, but these analysis results are very different from the actual situation. Because the mixing characteristics and the overall behavior of the twin-screw extruder mainly depend on the leakage flow in the meshing zone, the flow situation in the meshing zone is quite complex. The complex flow spectrum of the material in the twin screw extruder shows the advantages that the single screw extruder can not compete in the macro, such as sufficient mixing, good heat transfer, large melting capacity, strong exhaust capacity and good temperature control of the material.
Plastic extruder meter cutting machine
Plastic extruder meter cutting machine mainly has the following functions:
1. Accurate meter: It can accurately measure the length of extruded plastic products to ensure that the cutting length meets the requirements.
2. Automatic cutting: According to the set length parameters, the extrusion product is automatically cut to achieve automatic production process and improve efficiency.
3. Size control: helps to maintain the consistency and stability of product length.
4. Data recording: It can record the length data and other information in the production process, which is convenient for production management and quality traceability.
5. Improve accuracy: reduce manual measurement and cutting errors, improve the overall quality of the product.
6. Strong adaptability: It can be used with different specifications of plastic extruders to adapt to the processing needs of a variety of extrusion products.
Plastic extruder meter cutting machine mainly works in the following areas:
1. Plastic pipe production: such as PVC, PE and other pipes fixed length cutting.
2. Plastic sheet industry: accurate cutting of extruded sheets.
3. Wire and cable manufacturing: used for fixed-length cutting of cable sheathing.
4. Plastic profile processing: all kinds of plastic profile cutting operations.
5. Plastic products processing enterprises: widely used in continuous production lines of various plastic products to ensure the normalization and standardization of products.
Plastic extruder properties specification:
Model No: |
S65 |
Assembly Structure: |
Integral Type Extruder |
Product Type: |
Molding Molding Machine |
Plastic Processed: |
PVC PP PE PPR Pipe |
Origin: |
Dongguan Province, China |
Trademark: |
Shengsai |
Transport Package: |
Film and wood package |
Specification: |
201*90*122cm |
FAQ
Q1: Are you a trading company or a manufacturer?
A1: We are a manufacturer, we provide factory prices, good quality, welcome to visit!
Q2: What are your quality guarantees if we buy your machines?
A2: We provide you with high quality machines with a one-year warranty and lifetime technical support.
Q3: When can I get my machine after payment?
A3: Usually production time is around 20-30 days, depending on the type of machine you order. Transit time is based on
At your port of destination.
Q4: What about spare parts?
A4: We will ship a year's worth of vulnerable spare parts with the machine. During the warranty period, we will provide spare parts at a cost including shipping.
The transmission system of the plastic extruder is usually driven by a motor, and the main working process is as follows:
1. Motor operation: The motor is connected with the screw of the extruder through a coupling.
2. Power transmission: the motor drives the screw to rotate, and the screw rotates in the barrel.
3. Speed control: The motor speed can be adjusted through the inverter and other devices, so as to achieve accurate control of the screw speed to adapt to different production needs.
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